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Jonesey Makes
United Kingdom
Приєднався 6 січ 2022
Welcome to Jonesey Makes! I cover a range of subjects and projects from machining to tool making and bicycle frame building.
Better than a mechanical edge finder?
I've found a few weak points with my mechanical edge finder, so I bought an electronic edge finder to compare. In this video we look at some the disadvantages with the mechanical type and see if the electronic type is better.
Support the channel;
www.patreon.com/joneseymakes
Buy project plans, 3D printable items and merch!
www.joneseymakes.com/
Check me out on instagram;
joneseymakes
Electronic edge finder;
www.cutwel.co.uk/20mm-x-10mm-2d-electronic-edge-finder-with-beeper-6566-series-insize-6566-3?gad_source=1&gclid=CjwKCAjwmYCzBhA6EiwAxFwfgNPgk8PorjRp-hAq6KB9x-h7jAykxGd7PDhIgISi8VLAE6g7WolbzhoCErQQAvD_BwE
Mechanical edge finder;
www.cutwel.co.uk/measuring-and-inspection-tools/setting-tools/edge-finders/2d-edge-finder-6567-series-insize-6567-insize
Timestamps
0:00 Introduction
0:16 How does an edge finder work?
1:54 Electronic edge finder
2:44 Problem 1 - rubbing
3:11 Problem 2 - repeatability
4:35 Problem 3 - burrs
5:10 Summary
5:25 Other things to consider
5:48 Cost
6:40 Conclusion
Support the channel;
www.patreon.com/joneseymakes
Buy project plans, 3D printable items and merch!
www.joneseymakes.com/
Check me out on instagram;
joneseymakes
Electronic edge finder;
www.cutwel.co.uk/20mm-x-10mm-2d-electronic-edge-finder-with-beeper-6566-series-insize-6566-3?gad_source=1&gclid=CjwKCAjwmYCzBhA6EiwAxFwfgNPgk8PorjRp-hAq6KB9x-h7jAykxGd7PDhIgISi8VLAE6g7WolbzhoCErQQAvD_BwE
Mechanical edge finder;
www.cutwel.co.uk/measuring-and-inspection-tools/setting-tools/edge-finders/2d-edge-finder-6567-series-insize-6567-insize
Timestamps
0:00 Introduction
0:16 How does an edge finder work?
1:54 Electronic edge finder
2:44 Problem 1 - rubbing
3:11 Problem 2 - repeatability
4:35 Problem 3 - burrs
5:10 Summary
5:25 Other things to consider
5:48 Cost
6:40 Conclusion
Переглядів: 39 585
Відео
Square Knurling with no Knurling tool?
Переглядів 87 тис.Місяць тому
Want to create Square Knurling but have no Knurling tool? Today I show a technique for creating square knurling on a shop made hand wheel that does not require the use of a knurling tool. Spindle Indexer video; ua-cam.com/video/ROwmfVHE6L0/v-deo.htmlsi=mKfcRCWN9zU9l9on Support the channel; www.patreon.com/joneseymakes Buy project plans, 3D printable items and merch! www.joneseymakes.com/ Check ...
A valuable addition to the home workshop? - Engraving metal with the EM Smart basic 1 Fibre Laser
Переглядів 28 тис.Місяць тому
In this video I take a look at the EM Smart Basic 1 Fibre Laser and answer the question 'Can a fibre laser engraver really be a useful addition to the home workshop?' We look at how to use the machine, what it is useful for and we engrave a number of metals including brass, steel and aluminium. We engrave a logo into metal and also make a metric and imperial scale. DIscount Code $100 off : JONE...
Four methods for cutting internal, external, left handed and right handed threads on the lathe
Переглядів 23 тис.2 місяці тому
Follow my journey leaning how to cut threads on the lathe. We look at four different approaches to screw cutting from easy to more advanced methods. We look at cutting not only right handed threads but also left handed threads, internal and external threads, measuring threads and cutting metric threads on an imperial lead screw and imperial threads on a metric lead screw. We also have a sneak p...
Exotic materials, vintage equipment, unusual techniques
Переглядів 19 тис.3 місяці тому
In this video I make a unique wine bottle stopper for my cousin's 50th birthday using African Blackwood and Sterling silver. I use some unusual techniques and some rare vintage machinery including a Pantograph and an Ornamental Turning lathe by Holtzapffel & Co from 1837. We take a look at turning wood on the engineering lathe, engraving sterling silver plates on the pantograph and Ornamental T...
Converting my horizontal metal cutting bandsaw to vertical
Переглядів 11 тис.6 місяців тому
In this video I modify my existing horizontal metal cutting bandsaw so that I can use it in a vertical configuration. In the vertical mode I can make use of the in feed table to make profiled and curved cuts in aluminium and steel plate. Support the channel; www.patreon.com/joneseymakes Buy project plans, 3D printable items and merch! www.joneseymakes.com/ Check me out on instagram; instagram.c...
Two part vise build - holding large parts on the mill - Hemingway Kits
Переглядів 69 тис.7 місяців тому
In this video I build a two part vise from Hemingway kits. It's useful for holding large parts on the milling machine Vice kit; www.hemingwaykits.com/HK2350 Support the channel; www.patreon.com/joneseymakes Buy project plans, 3D printable items and merch! www.joneseymakes.com/ Check me out on instagram; joneseymakes Timestamps 0:00 Introduction 1:05 Machining the casting 14:30 Us...
Instrument Makers Vise build - Hemingway kits
Переглядів 75 тис.Рік тому
In this video I build an instrument makers vise from Hemingway kits. It's used for holding small parts for hand work. Vice kit; www.hemingwaykits.com/HK2460 Tailstock dieholder; ua-cam.com/video/uGnbwS4pykw/v-deo.html Support the channel; www.patreon.com/joneseymakes Buy project plans, 3D printable items and merch! www.joneseymakes.com/ Check me out on instagram; joneseymakes Tim...
Making custom toolboxes using a laser engraver
Переглядів 85 тис.Рік тому
In this video I design and build custom toolboxes using the Ortur Laser Master 3 laser cutter and engraver. The cut files are available from my Patreon and there is a link to the machine below; Ortur Laser Cutter and Engraver (Discount code is "LG50" to get $50 OFF) s.zbanx.com/r/CcNn2b344RxC 3D Box generator; www.festi.info/boxes.py/ Support the channel and download the cut files for toolboxes...
Will it work? - Making a lathe indexing attachement - Part 2
Переглядів 26 тис.Рік тому
In this video I continue to modify the lathe indexing attachment that I made in the last video. I work out what was wrong with accuracy of the first design and re-make some parts in an effort to improve the spacing between the graduations on the dial I make. Support the channel; www.patreon.com/joneseymakes Buy project plans, 3D printable items and merch! www.joneseymakes.com/ Check me out on i...
Making an indexing attachment for the lathe
Переглядів 180 тис.Рік тому
In this video I design and build a universal indexing attachment for the lathe utilising an expanding mandrel and some 3D printed index plates. This I will be using in future videos to machine the graduations needed for dials etc. This design should work on most lathes with a hollow spindle bore and will be sharing it with my Patreon supporters; Support the channel; www.patreon.com/joneseymakes...
Lathe review - Warco GH 1330 gear head lathe
Переглядів 24 тис.Рік тому
I've had quite a number of viewer requests to talk about my machines so in this video I review my lathe, the Warco GH1330. It's a gear head lathe capable of cutting metric, imperial, DP and module threads. I talk about what I like, what I don't like and whether of not I would buy it again knowing what I know now. You can buy this lathe in the UK from Warco; www.warco.co.uk/metal-lathes/303222-g...
Making a lathe Centre Height Gauge from Hemingway kits
Переглядів 43 тис.Рік тому
Making a lathe Centre Height Gauge from Hemingway kits
Making a Spring Winder from Hemingway Kits
Переглядів 73 тис.Рік тому
Making a Spring Winder from Hemingway Kits
Making workshop drawer organisers with my 3 in 1 sheet metal machine
Переглядів 24 тис.Рік тому
Making workshop drawer organisers with my 3 in 1 sheet metal machine
Is this the best Tailstock Die Holder for the home shop machinist?
Переглядів 175 тис.Рік тому
Is this the best Tailstock Die Holder for the home shop machinist?
Making a Machinist's Hammer from Hemingway Kits
Переглядів 34 тис.Рік тому
Making a Machinist's Hammer from Hemingway Kits
Making a Set Over Centre taper turning attachment from Hemingway Kits
Переглядів 172 тис.Рік тому
Making a Set Over Centre taper turning attachment from Hemingway Kits
Making a Finger plate clamping tool from Hemingway Kits
Переглядів 57 тис.Рік тому
Making a Finger plate clamping tool from Hemingway Kits
How to modify and use a Spin indexer (Spindexer)
Переглядів 46 тис.2 роки тому
How to modify and use a Spin indexer (Spindexer)
Making Begleri beads from solid brass on a lathe
Переглядів 8 тис.2 роки тому
Making Begleri beads from solid brass on a lathe
If you sacrificed some appearance you could improve accuracy. If you left the edges square and used socket head screws of needed length instead of thumb screws, you would be able to measure the offset with a caliper or even a depth micrometer.
The Loctite is permanent until you apply some heat… You could have save yourself some time and effort by heating the assembly.
Good to talk to you about this and other things yesterday Nick. A really impressive laser engraver.
Good to speak to you too Colin.
Just found this and subbed, nicely done Nick
Thanks, good to have you on board!
Lovely
Thanks!
A beautifully crafted knurl that would be hard to top, however a close second may be made without the tedium by cut knurling, as shown at ua-cam.com/video/jNCAGeJN01A/v-deo.html
Looks good, I plan to try cut knurling at some point.
Why did you measure the Ball and not the shaft?
Because it’s wider than the shaft and’s that’s what you use to contact the part
@@joneseymakes But the circuit is based on the ball contact to the shaft? The ball diameter can be any size, with in reason. So the center is about the shaft, not the ball, if am correctly thinking this through?
Regarding your comment about having to watch the mechanical edgefinder, over the years I find that I have learned to tell when it kicks off by ear much quicker and more precisely than by eye. It might not work so well on a loud mill, but on my belt driven brushless minimill, it is very apparent.
Interesting, I can't hear mine unfortunately
Oi tudo bem, esse disco preto com 36 furos e o vermelho com 9 furos, onde posso comprar pode me informar o site de compra. Obrigado
Tenho os planos e os arquivos de impressão 3D disponíveis para compra, mas você mesmo precisará imprimir os discos preto e vermelho. www.joneseymakes.com/product-page/lathe-spindle-indexer
one other note Jonesey, they used those articulated arms on the Space Shuttle, with custom locking knobs......they were for holding cameras and other items .... they probably have them all over the Space Station........an off the shelf item for space exploration
Very interesting, thanks for sharing!
thank you Jonesey.....I bought one of those came clamps that you are using on the articulated arm [made by Manfrotto in Italy] all the way back in 1977.....they were marketed by a company in the USA called Tekno, the distributors of French made Balcar Strobe lighting ... Tekno called them 'Super Clamps' and they sure were....it was probably 10 more years before Manfrotto started marketing their product here... Tekno also sold their light stands.....amazing products....cheers, wonderful video... Paul....in Florida ...I think I paid $29 for the 'Super Clamp' back in 1977... that would be $150 today...I used for many years as an advertising photographer...
interesting, I didn't know they had been around for so long!
Bro, your not getting the recognition you deserve.
Thanks man!
I'm trying to figure our where/how you placed the magnets in the box. I can hear it snap shut, but I don't see where they are.
They were 10mmx1mm flat magnets and glued in between the foam and the wood side on in both lid and base.
I’m very much interested seeing how well this works on cylindrical objects. Great video!
THANK YOU!!! You answered all my questions I’ve had about how the lathe parts work together to create threads.
Great to hear, thanks!
Are you Bri'ish or an Australian brother?
figured you needed this: ua-cam.com/video/WsDOqeQEvH0/v-deo.html
I wonder how about the concentrity of the electronic one. Can you use it while spinning at very low rpms?
The manufacturer says it’s not to be used spinning, but I think low RPMs would be fine
I use both types constantly, however I do rotate the electronic also, seems as accurate as the mechanical ones.
Good to know, thanks.
I have been using edge finders for about 50 years now and about 10 years ago I purchased and have used extensively the electronic edge finder. The repeatability and accuracy of the electronic is unsurpassed. they do have their faults but I have purchased three different sizes of them and all work extremely well. Well worth the money. Cheers.
Good to know, thanks
The electronic edge finder is designed to be spun. As you approached the workpiece you will see it blinking and hear it beeping intermittently. When the light/beep goes steady, you came too far. You should split the difference between “blinking started” and “light steady” and back off that distance (which is your TIR). If you do not rotate the edge finder, the TIR of the spindle+holder introduces the error. Give it a try :-)
Thanks, great advice, I will bear that in mind. I’ve had quite a few people suggest similar. Having said that the instructions for this edge finder state it’s not to be used under power. I guess if I manually rotate it 180 degrees in the chuck that should account for any run out.
@@joneseymakesyou can safely spin it at a slow speed.
Next question is why not make an adapter to hold taps?????
Good idea, I should do that.
Nice straightforward and useful thank you. I've just been given an electronic finder and I love it! Mechanical one out less often these days.
Glad to hear it! In like mine a lot
I've used electronic edge finders, and have noticed that you should also spin up the digital edge finder at around 60rpm, (Not all are like this however a majority I have seen are) you shall notice when touching onto the part, that only one side will touch first, showing the light only on in certain places. -Edit, (Will still be super accurate without spinning but this is just for the extra bit)
Thanks, I will try this
@@joneseymakes Let me know result! Would love to find out, I know ours is definitely more accurate while spinning
@@pillbag340 Will do!
Disatvatages of the electronic one: Sometimes I mill non conductive materials, then it does not work. The longer edge finder adds an error when the spindle is not exactly trammed. The 0.01mm under size of the mechanical one is a good compensation for spindle run out. very few spindles and adapters will have less. 12V batteries are difficult to get and quite expensive.
Thanks, all good points.
just too bulky
I haven’t seen one led model with 10mm shank.
Nice video and presentation. Test the led edge finder again only this time with spindle running and make a second video on that.
You left out the big DISadvantage of the electronic one; it does not rotate! So if your collet or spindle etc has 1 thou of runout then your electronic tool will have 0 to 1thou of error, randomly, because you dont know the rotational position. To compensate that you need to rotate it and test in multiple positions and find the "high spot". Or, use a tool that rotates... 😎
Thanks, I realised this after shooting the video!
The spinning mechanical edge finger has greater accessibility than the electronic one as you're restricted with its ball diameter. Good mechanical ones are rated to 5 microns accuracy. The overshooting issue is a problem of manual machines only so if it's a big deal then you need an edge probe with built in either dial or digital gauge to catch the exact contact position.
Thanks, great advice
You're missing the point on this completely. I prefer the ball type wobbler. A cylindrical edge finder won't repeat as well as that. I think you're condeming a mechanical arrangement for the wrong reason. Electronic edge finder not turning is a disadvantage, because you're assuming that the tip is being held true to the axis of rotation of the spindle. If you put a dial clock on the ball and turn the spindle, you'll be surprised at how far out that will be, especially since it sticks out so far. Repeatability without it rotating is irrelevent if it's not on the centre line. Finally, you can't use calipers to give an accurate reading of the cylinder diameter, you have to use a micrometer.
mechanical edge finder is more than good enough for most jobs.
Especially the wobbler type with a ball.
Remember, the entire setting accuracy will depend on machine alignments and head squareness as this will be tested with any variation on the X axis with height differences ?
try it on non conductive material
It only works with metals
It seems to me that a fella who knows both machining and electronics, a clever fella, could make a better version of this (and have the fuel tanks of his v8 Interceptor booby-trapped).
😂
Now you know the downsides and errors raised in the comments below isn't this the cue to make a homemade electronic edge finder with a much shorter body and less stick out? Also to mention that an electronic edge finder rotated at slow rpm in the collet will give a more precise reading of where the true spindle centre axis is.
That’s a great idea, perhaps I should try making one.
I love my electronic edge finder, and I got it for like 20$ on amazon. My only complaints are that it uses lr44 batteries and has a 3/4 inch shank, , and I would prefer it used AA‘s and had a half inch shank. I would like to be able to hold it in my drill chuck, for quick checking as needed, which only goes up to a half inch. My drill chuck sticks out quite a ways from the spindle, and whatever the length of the drill it is,. And the furthest I can stick the finder out of an r8 collet is 3 inches. So it means a lot of cranking of the z axis hand wheel to switch between edge finding and drilling. Not the end of the world though!
The stick out is the main thing I don’t like about mine, lots of cranking the head up and down!
It shouldn't be a major task to make a homemade electronic ball type edge finder with a much shorter/more compact mounting body....just don't integrate the battery inside the body and there is loads of scope for it to be much shorter. As for gaining concentricity that should not be too big a challenge if all the external turning and boring ops are done without removing the body from the lathe chuck then part it off to length afterwards.
@@joneseymakes The greater the 'stick out' length the more any eccentricity of the collet will be magnified with a long bodied electronic edge finder
If you're measuring your results with a mitutoya then you probably need, and can justify the electronic edge finder 😂
😂
I just bought one of the electronic ones from China, which was considerably cheaper, and still works just fine. Nice video btw.
Thanks! Good to hear the cheaper ones are good.
My concern is if you spin the electronic one/rotate it 90 or 180 degrees, does your edge move? This would indicate that something is off with the setup or machine, however how do you know this? Would the electronic edge finder always be centred to the spindle axis?
I think the best option would be to take a reading, then rotate the electronic edge finder 180 degrees and take another reading. The midpoint would then be your edge. This should account for any concentricity issues.
The answer is yes. It's not a good way to find the edge really accurately.
Zed not zee - you're not a yank
Haha fair point!
What is the name of the solution you used to oxidize and give the final color?
It’s just called cold blue solution. There are a number of brands available.
Another great video. Did I see that the drawings are in both imperial and metric. Is it common to mix the two and does it cause any problems?
Thanks! Some Hemingway kits specify both, but they are usually in imperial. I normally work in metric so I chop and change!
You could have bought a Kurt vice and flipped the jaws to the outside position and milled the top and two sides without ever having to make these independent moving jaws but nice work. And now you’ve got a new workholding fixture for your shop!
I'd love a Kurt vice, but they are hard to come by in the UK unfortunately.
Edge brrr will throw off even an electronic edge finder
If you have a shaper you could do he horizontal groves with a rotary table
Very true, a shaper is on my list of wants!
Actually I've never used edge finders in mills. I've always started with an oversized piece of stock. Squared it up and then milled it down to size. Then again, I've never done really complicated shapes.
I was taught you never use an edge finder or drill bits in endmill holders. You should use your edge finder and drills in collets to ensure keeping them on the centerline of the spindle. Solid endmill holders are off a very small amount.
OK that’s interesting, thanks for the tip
Edgefinders are designed to eliminate any concentricity issues, this allows them to be used in eccentric tooling.
Really? No one is going to mention working plastic parts? Also I've found "dead" spots in my mill that somehow don't make contact. I never could explain it but to scrapped the part. Cheap mechanical ones are not worth your time. Starrett is the way to go.
Edgefinders are not deliberately ground undersize, they are lapped to a very close tolerance. Use a micrometer to measure them, they can wear but only by a couple of tenths over years.. If you are concerned with the end marking the part, there are mechanical edgefinders with a ball end. Huffam have been around for ages and kick out much less than the wigglers. One thing that can cause errors is the edgefinder, part and vise jaws need to be regularly demagnetizsd. Could you set up a part using a lever indicator to accurately find the edge and then see how the others perform in comparison. Lock the knee, Y axis and keep the spindle locked in the same position.